Aeronautical Brackets: Pillar of Aircraft Integrity

14 March 2025 by
Aeronautical Brackets: Pillar of Aircraft Integrity
Carolina Carvalho

Structural brackets, though small, are crucial for the integrity, performance, and safety of aircraft, ensuring their reliability. Found in fuselages, wings, and engines, they ensure the efficient distribution of forces during flight, keeping the aircraft safe and effective. Their function goes far beyond what might appear at first glance – they ensure that the forces and loads resulting from flight are properly distributed, allowing the aircraft to withstand pressures and vibrations throughout its entire life cycle.

The precision in the manufacturing and quality control of these components is of utmost importance. The use of materials such as titanium, known for its strength, lightness, and resistance to corrosion, is predominant in the manufacturing of these brackets, as it allows the aircraft to maintain structural integrity without adding excessive weight. However, given the complexity of the design and the stringent requirements of the aerospace industry, quality control during the manufacturing and inspection of these components has never been more critical. 

Advanced Technology for Aeronautical Bracket Inspection

The inspection and analysis of structural brackets, critical components of the aircraft, requires an extreme level of precision. Computed Tomography (CT) technology has proven to be one of the most effective tools to ensure that these components meet the stringent safety standards. At NM3D Ibérica, we use this technology to perform an analysis, revealing intricate internal details of the brackets, such as cracks invisible to the naked eye or internal defects that could go undetected using conventional inspection methods.

This analytical process is crucial to ensure that the titanium parts, widely used in the aerospace industry, do not have internal flaws, which are extremely difficult to detect without state-of-the-art equipment.

The Importance of Tomography for the Aerospace Industry

Structural brackets are designed to withstand immense forces and resist the wear and tear of time. Titanium, although offering an ideal combination of strength and lightness for aerospace applications, presents an additional challenge: detecting internal flaws that could compromise safety. This is because cracks and imperfections may be located inside the components, often in hard-to-reach areas and impossible to check with simple visual inspection.

The computed tomography technology that NM3D Ibérica, in collaboration with Nikon Metrology, provides solves this problem by offering a detailed examination of the component in all its dimensions. Through this technology, it is possible to perform measurements of thickness, density, and check for the presence of potential internal defects with a level of precision that ensures the integrity of the component even before it is put into use. This approach guarantees that all safety requirements are met, maintaining the highest quality standards in the aerospace industry.


                 

         Without TC Dispersion Correction                                          With TC Dispersion Correction

                                                                                                                        

                                                                           Without TC Dispersion Correction                                          With TC Dispersion Correction

                                                                                                           

                                                                           Without TC Dispersion Correction                                          With TC Dispersion Correction

                                                                                           



Commitment to Quality and Innovation

At NM3D Ibérica, our commitment to quality and innovation goes beyond simple inspection. We are shaping the future of the aerospace industry by implementing advanced technologies that enable a more efficient, precise, and secure approach to the manufacturing and inspection of critical components. The use of X-ray computed tomography for structural bracket analysis demonstrates our ability to offer solutions that not only meet but exceed the industry’s expectations in terms of accuracy, efficiency, and reliability.

Support from NM3D Ibérica

NM3D Ibérica is committed to supporting the aerospace industry in the implementation of this innovative technology. We offer specialised consulting, installation services, and training to ensure maximum effectiveness in the use of Computed Tomography, ensuring that the inspection and analysis processes of critical aerospace components are carried out with the highest precision and reliability.

For more information, please contact us.

Contact Details

Email: sac@nm3diberica.com